Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh

Product Details
Customization: Available
After-sales Service: Installation, Commissioning, Technical Training
Warranty: 1 Year
Diamond Member Since 2019

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  • Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
  • Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
  • Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
  • Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
  • Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
  • Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
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  • Overview
  • Product Description
  • Working Principle
  • Product Parameters
  • Product Features
  • Applications
  • Successful Cases
  • FAQ
  • Company Profile
Overview

Basic Info.

Model NO.
JTWT3100
Smokeless or Not
Yes
Structure
Horizontal
Capacity/Carbonization Time
15.86m³/ 12h
Lnternal Length (M)
5.6
Lnternal Diameter(M)
1.9
Voltage
380V
Material
Carbon Steel, Refractory
Steel Plate Thickness
10mm
Raw Material
Log, Wood Stick, Jute Stick, Bamboo, Wood Branches
Usage
Agricultural and Forestry Biomass Charring Making
Transport Package
Container
Specification
4m*m*m
Trademark
Jiutian
Origin
Henan, China
Production Capacity
500 Sets/Year

Product Description

Horizontal Carbonization Machine

Product Description

JiuTian horizontal dry distillation carbonization furnace is specially used for log, wood, jute stick, and other long rod-type biomass characteristics adopts horizontal structure, cart entry, and exit raw material and the advanced hot gas dry carbonization process technology, using a unique carbonization flue gas (volatile hydrogen material and tar, etc.) Back Burning Technology, make full use of the flue gas produced by carbonization process, meet the thermal needs of carbonization furnace itself, greatly increase the carbonization rate, the carbonization rate increased from 80% to more than 95%, and easy to operate, safety and environmental protection, high production efficiency, can save a lot of energy, is the ideal equipment for carbonizing the long rod type biomass material. The combination mode of multiple devices, use carbonized flue gas in tandem, can reduce fuel consumption during carbonization production and improve the enterprise benefit.

Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh
Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh

 

Working Principle

Jiutian horizontal biomass dry distillation carbonization furnace consists of the inner tank, insulation, furnace door, rail car, combustible gas reburning pipe, dehumidifying buffer tank, burner, exhaust pipe, and thermometer. The gasifier and flue gas purification device are the optional machines. This furnace using the anaerobic dry distillation principle to remove volatile substances in biomass material, to carbonize the biomass material, carbonization process: Feeding raw material, and sealing the furnacePreheating and drying the raw material  Anaerobic carbonization Cooling and discharging the carbon, total four steps.  

Feeding raw material and sealing the furnace: use the rail car to feed the raw material into the carbonization furnace and lock the furnace door, finaly sealing the furnace.  Preheating and drying the raw material: use the wood or other fuel to heat the raw material inside the furnace,  from room temperature slowly heat up to 220-250ºC, this process time is about 1.2 to 2.0 hours (the specific heating-up time mainly depends on raw material moisture content, density, diameter size, etc), discharge water inside the raw material and the air in the inner tank.  Anaerobic carbonization: When the temperature inside the carbonization furnace increase to there is little yellow smoke discharged from the smoke tube ( hydrogen, oxygen, and other volatile substances). it means to start the carbonization process, then we can recovery of combustible flue gas into furnace ignition, Adjust the intake combustible flue gas amount, keep the temperature in the inner tank about 300-550ºC, 2.0-3.5 hours (the specific temperature and carbonization time is mainly depending on raw material moisture content, density, diameter size, and carbonization degree, etc). When it stops burning naturally inside the furnace, the carbonization is finished. Cooling and discharging the carbon: when the carbonization is finished, we need to open the cooling water valve to cool the inner tank, when the temperature inside of the inner tank reduces to below 50ºC, then we can open the furnace door and discharging the carbon.  

The heating-up time and
carbonization time of this model carbonization furnace is total about 5.5-9.5 hours, so it can finish 3 batches every 24 hours. The exhaust gas is discharged through the dust collector and can meet the environmental protection requirement.  3-5 sets of carbonization furnace used in parallel, peak shifting carbonization process.  it can maximize use the of combustible flue gas heating carbonization furnace each other, reduce the fuel consumption.

 

Product Parameters

Other Related Wood Charcoal Making Carbonization Furnace Specification:
 

Model Capacity(m³)/Carbonization time External dimensions(m) Inner length(m) Internal Diameter(m) Steel Plate Thickness   Material EXW Price(USD) With Purifier Purifier Price(USD)
JTWT300 1.2/6h 1.9*1.15*1.6 1.7 0.95 5mm Carbon steel 1400 No 300
JTWT700 3/7h 1.9*1.7*2.2 1.7 1.5 5mm 2600 300
JTWT1000 4.76/7h 2.9*1.7*2.2 2.7 1.5 8mm 4800 500
JTWT1600 7.65/9h 2.9*2.2*2.3 2.7 1.9 8mm 7600 500
JTWT2000 10.48/10h 3.9*2.2*2.3 3.7 1.9 10mm 9100 Yes 0
JTWT3100 15.86/12h 5.8*2.2*2.3 5.6 1.9 10mm 12000 0
Note:
1. If the carbonization furnace inner tank is made of 316 stainless steel. The price is negotiated separately.
2. The specific capacity, temperature, and carbonization time is mainly depend on raw material moisture, density, diameter size, and carbonization degree( and also the retention of volatile matter). Adjust the carbonization process parameters or change the raw materials, the furnace capacity corresponding changes, details need to consult Jiutian company;
3. Jiutian company is responsible for the user's site planning, process design, equipment guidance installation, and workers training. The equipment implements three guarantees, the whole machine guarantees for one year,  long-term supply accessories.
 

Product Features

The whole carbonization process spend few hours. I will introduce the carbonization process according to the temperature. 0-300 ºC is a preheating stage, 300-550 ºC is a carbonization stage, and 550-50 is a cooling stage
Environment protection:
When wood is burned, it will produce thermal cracking reaction and generate small molecular products. At about 200 ºC, it mainly produces carbon dioxide, water vapor, formic acid, acetic acid and various flammable gases; at 200 ~ 280 ºC, it produces a small amount of water vapor and carbon monoxide; at 280 ~ 500 ºC, it produces flammable vapor and particles; above 500 ºC, it is mainly carbon, and the generated free radicals have an obvious accelerating effect on combustion.

The stick in the carbonization process will produce a lot of light yellow combustible gas. These gases through the carbonization furnace with there own pipes can make combustible gas diversion to the charring furnace combustion zone to the second fire heating. More environmentally friendly and saving fuel.

Applications


Widely used for carbonizing log, wood, jute stick and other long rod-type biomass.

Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh

Successful Cases


We have a very big market in China local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America and so on, total more than 30 countries in the world. 

Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh

 

FAQ

Q1. What is the MOQ? 

1 set.

Q2Can I have different models at different prices
Yes. There are different models according to different raw materials and different capacities.

Q3Which areas do you serve? 
We have a very big market in China local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America and so on, total more than 30 countries in the world. 

Q4. How long is the quality guarantee
One year.
 

Company Profile

Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.

  Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.

  At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for BangladeshCustomized Jute Stick Horizontal Charcoal Carbonization Furnace Price for BangladeshCustomized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh

Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh

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