Two-Layer Coconut Shell Charcoal Carbonization Machine Charcoal Making Process

• Customization: Available
• After-sales Service: Provide
• Warranty: 1 Year
• Model NO.: JTTJ1610/2
• Structure: Continuous
• Capacity(Kg/H): 300-4500
• First Layer Diameter(mm): 800-2900
• Second Layer Diameter(mm): 1400-3600
• Type: Stainless Steel Heating Equipment
• Certification: CE, ISO
• Heat Source: Biomass, Natural Gas, Propane, Diesel, Coal, etc.
• Drum Length(M): 10-12
• Dimension(M): 10.0*2.1*2.8-12.0*4.6*5.8
• Transport Package: Container
• Trademark: Jiutian
• Origin: Henan, China
• Production Capacity: 100 Pieces/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 8000.000kg

Product Description

Biomass Charcoal Machine Product Introduction

Biomass two-layer continuous drum carbonization machine is a piece of special carbonization equipment that can carbonize coconut shell, walnut shell, apricot shell, hemp pole, sawdust, sawdust, rice husk, bamboo, eucalyptus, mushroom residue, medicine residue, furfural residue, coffee residue, palm shell, peanut shell and sunflower seed shell in the carbonization machine under high-temperature conditions.

The carbonization machine adopts the advanced technology of recovery, purification and circulating combustion of carbon monoxide, methane, ethane and other combustible gases produced in the process of carbonization. It solves the problem of environmental pollution caused by thick smoke which produced by ordinary carbonization furnace in the carbonization project, and solves the heat energy problem required by the equipment, fully realizes self-sufficiency, and improves the continuity and economy of the equipment We should make full use of the agricultural and forestry residues to turn waste into treasure and contribute to the greening environment.
 

Continuous Carbonization Furnace Working Principle

Biomass two-layer continuous drum carbonization machine is professional equipment for continuous high-temperature heating and carbonization of biomass under the condition of no oxygen and poor oxygen. It is composed of two-layer carbonization machine, preheat wood powder burner (or gasifier, natural gas burner), combustible gas purification device, external heating furnace of carbonization machine, feeding conveyor, cooling and carbon discharging machine and control, etc In this paper. The biomass is transported into the inner drum by the conveyor. The waste heat in the furnace is used to dry and preheat the materials to 200-250 ºC. The outer drum is provided with a combustible gas recovery pipeline at the end. The combustible gases such as carbon monoxide, methane and ethane produced in the carbonization process are fully utilized to separate wood tar, wood acid solution, water and ash through the flue gas purification system The pure combustible gas is sent to the heating furnace outside the carbonization machine for full combustion and heating to the carbonization machine to achieve reciprocating cycle heating and continuous production. The carbonization temperature is generally controlled at / 700-800 ºC. The carbonized products are discharged from the carbonization machine through water cooling, and the carbonization ignition is supplied by the pre heating wood powder burner (or gasifier or natural gas burner).

The complete biochar production line can be equipped with crusher + dryer + carbonization furnace + briquetting machine, etc., which can meet the production needs of different materials.

 

Advantages of two-layer continuous drum carbonization machine:

1. Material adaptability is strong. Biomass with water content less than 25% and particle size less than 30mm can be carbonized;
2. The carbon product has good quality and high carbonization rate. Carbon products can be used not only as fuel carbon, water smoke carbon but also as raw materials of metallurgical carbon and activated carbon;
3. The carbonization depth control ability is strong. The residue of volatile matter in carbon products is 10-25%, which can be controlled on demand;
4. The equipment is safe and has environmental protection, has stable operation and long service life. Select a large number of new materials and new processes, use patent technology design, precision production, after a large number of practical tests, every detail is pursuit of perfection, to ensure the quality of each set of equipment.

Applications

This machine is suitable for all kinds of powder particles biomass carbonization forestry agriculture. Such as sawdust, wood chip, bamboo, coconut shell, cherry shell, jujube, walnut shell, apricot shell shell shell, peanut shell, rice husk, cotton stalk, straw, the bean curd, etc.

Device Configuration

1. configuration the early stage of the new type gasifier gasification;
2. configuration of flue gas purification, heat exchange system, cooling system, heat steam into water, flue gas can be converted to gas recycling;
3. configuration frequency conversion feeding machine, automatic feeding, feeding speed is adjustable;
4. configuration rotary carbonation host, meet the production requirements;
5. configuration cooling discharging machine cooling products, output, product;
6. configuration control cabinet, temperature, speed regulation, drum PLC automatic control cabinet, the equipment for carbonized color display, production status should be clear;

Product Parameters

 

Other Related Wood Charcoal Making Carbonization Furnace Specification:

^Model	^Output(kg/h)	^Inner diameter(mm)	^Outer diameter(mm)	^Drum length(m)	^Dimensions(m)
^JTTJ1410/2	^300-500	^800	^1400	^10	^10.0*2.1*2.8
^JTTJ1610/2	^500-700	^1000	^1600	^10	^10.0*2.3-3.0
^JTTJ1810/2	^700-1000	^1200	^1800	^10	^10.0*2.6*3.2
^JTTJ2010/2	^1100-1300	^1400	^2000	^10	^10.0*2.9*3.9
^JTTJ2312/2	^1500-2000	^1600	^2300	^12	^12.0*3.2*4.2
^JTTJ2512/2	^2200-2500	^1800	^2500	^12	^12.0*3.5*4.5
^JTTJ2912/2	^2700-3000	^2200	^2900	^12	^12.0*3.9*4.9
^JTTJ3212/2	^3300-3800	^2500	^3200	^12	^12.0*4.2*5.3
^JTTJ3612/2	^4000-4500	^2900	^3600	^12	^12.0*4.6*5.8

Note: The price above is just for reference, please feel free to contact us if you want to know more about different models or production lines. We can offer free customized proposals.

FAQ

Q1. What is the MOQ?

1 set.

Q2. Can I have different models at different prices?
Yes. There are different models according to different raw materials and different capacities.

Q3: Which areas do you serve?
We have a very big market in China local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America and so on, total more than 30 countries in the world.

Q4. How long is the quality guarantee?
One year.
 

Company Profile

Zhengzhou Jiutian Machinery Equipment Co., Ltd. is a comprehensive enterprise with research, design, manufacture, sales, and service in the drying industry. The company has 8 series of equipment such as dehydration series, drying series, carbonization series, crushing series, granulation series, conveying series, environmental protection series, and electronic control equipment, and has more than 150 kinds of high-tech products.

More than 300 customers from Southeast Asia, Central Asia, Eastern Europe, Africa, and South America came to our company for smooth communication. Most of our customers are very satisfied with the solutions and services we provide.

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