| Customization: | Available |
|---|---|
| After-sales Service: | Installation, Commissioning, Technical Training |
| Warranty: | 1 Year |
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Distillers grains are a cereal byproduct of the distillation process. Brewer's spent grain usually refers to barley produced as a byproduct of brewing, while distillers grains are a mix of corn, rice, and other grains.
There are two main sources of these grains. The traditional sources were from brewers. More recently, ethanol biofuel plants are a growing source. It is created in distilleries by drying mash and is subsequently sold for a variety of purposes, usually as fodder for livestock (especially ruminants). Corn-based distillers grains from the ethanol industry are commonly sold as a high protein livestock feed that increases efficiency and lowers the risk of subacute acidosis in beef cattle.
In beer or whiskey production, grains, such as corn, are put through a mashing process, where grain is ground and added to hot water. The starch in the grains undergoes saccharification by enzymes, turning the starch into sugars that are released into the water. The water is removed from the grain and becomes wort for brewing. The remaining grain, called "spent grain" for the removal of simple sugars and starch, can then be sold as a by-product.
The 60-65% liquor lees screw conveyor is sent to the mixing drum dryer to achieve downstream drying. The materials are continuously picked up and scattered under the copy board and move forward in a spiral manner. The built-in multi-layer copy board structure fully mixes the materials. Disperse and throw, the material and the hot air fully exchange heat, the moisture quickly evaporates and vaporizes, the material that achieves the drying effect quickly travels out of the drum under the action of the hot air, and the wet material that does not achieve the drying effect cannot travel quickly due to its own weight. Drying, which achieves the drying effect, completes the drying process and is discharged by the screw conveyor. A shock cleaning device is installed inside the drum to prevent the material from adhering to the wall of the drum. The gas flow is: the air is pressurized by the hot blast stove blower into the hot blast stove for combustion and heating, and the temperature reaches 600-950 ºC. It is sucked into the dryer by the induced draft fan after the dryer to dry the material and evaporate the moisture. After three layers of heat exchange, the wind temperature The temperature is lowered to 55-60ºC and discharged out of the dryer. The dust-containing moisture is collected by the cyclone dust collector, and the wet dust collector is purified and discharged to the standard.
1. PLC smart control. The dried product is yellow, high-protein, and with good palatability.
2. Impurities removal. Iron dust and other impurities are cleaned and would not enter the following process.
3. High heat efficiency. The effect of insulation is as high as 70% and raises heat efficiency by 30%.
4. Four-wheel drive, more steady and stable.
5. Save 50% space compared to traditional dryers and reduce 50% civil investment.
6. Innovative flight design. Effective flight combinations would bring better process control, thermal distribution, and heat efficiency. The temperature of exhaust gas is lower than 50ºC.
7. Convenient variable frequency control systems. The customer could change the material flow rate and product moisture based on their needs.
8. Environmental and safe. Modular configuration of dust collection and purification systems
9. More choice for novel air furnaces with high efficiency, convenient manipulation, and energy control, which could reduce 30% energy cost and 20% electric cost.
| Model(JTSG) | 1409 | 1615 | 2008/3 | 2010/3 | 2210/3 | 2510/3 | 2512/3 | 2912/3 |
| Input Capacity(t/h) | 0.85 | 1.6 | 2.89 | 3.68 | 4.02 | 4.95 | 5.84 | 6.75 |
| Output Capacity(t/h) | 0.4 | 0.75 | 1.36 | 1.73 | 1.89 | 2.33 | 2.75 | 3.18 |
| Vaporization(t/h) | 0.45 | 0.85 | 1.53 | 1.95 | 2.13 | 2.62 | 3.09 | 3.57 |
| Early Moisture(%) | 60±5% | |||||||
| Final Moisture(%) | 15%(adjustable) | |||||||
| Drying Temperature(ºC) | 350±30ºC | |||||||
| Total Power(KW) | 34 | 45 | 78 | 90 | 105 | 125 | 140 | 155 |
| Total Weight(T) | 22 | 28 | 40 | 45 | 50 | 60 | 68 | 76 |
| Plant Area(m) | 5*15 | 6*22 | 8*16 | 8*18 | 8*20 | 10*20 | 10*24 | 20*24 |
| Except for the above models, we can also supply a special model according to your requirements. | ||||||||
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients' productivity, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
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