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Biomass Pellet Product Line Description:
Wood chip, sawdust, broken wood, straw, fruit shell, etc. have high water content, direct combustion, low thermal efficiency, incomplete combustion, and gasification of the water to take away a large amount of high-temperature heat energy, resulting in a large amount of smoke, increasing the cost of environmental protection and dust removal. The international general biomass utilization method is: biomass raw materials are crushed, dried, dehydrated, de-ashed, and formed under high pressure. The moisture content reaches 12-15%, the calorific value is 4000-4800kcal/kg, and the ash content is ≤1%. Fuel, saving transportation costs, efficient use, biomass pellet fuel production equipment is the main mechanical equipment.
Use of Biomass Pellets
1. Civil heating and living energy: high fuel utilization rate and easy storage;
2. Biomass industrial boilers: as the main fuel for industrial boilers, it can replace coal burning and reduce atmospheric emissions and pollution;
3. Power generation: it can be used as fuel for thermal power generation.
Application for Biomass Wood Pellet Making Machine
According to the demand of the market, our technical team designs and manufactures the equipment for biomass pellet production lines, which are suitable for biomass material with 35-56% moisture to make pellets, such as sawdust, bamboo shavings, wood shavings, barley straw, oat straw, wheat straw, rye straw, rice straw, rice husk, Napier, bagasse, sorghum straw, Betel nut shell,corn straw, beans stalk, peanut vine stalk, etc. We also help optimize the drying and pelleting process according to the properties of different biomass materials, production scale, application requirements, cost control, automation level, and site condition.
The pellet machine uses the die roll extrusion principle, the agriculture residues biomass raw materials processed into solid molding fuel, this will realize to continuous and stable production of industrialization. The processing route uses one-time drying, secondary crushing, continuous feeding, and adjust feeding mixed process combining, the Particle shaping fuel rate of 98%, bulk density, and particle density is high.
The Pellet machine is the most important section of the biomass wood pellet production line, our company supplies machines and turn-key projects for you.
1. Crushing section
Crushing the raw materials into powder. Including small silos, hammer mill, conveyors, dust collector, air fan, etc.
2. Drying section
Drying the powder materials moisture 12%15%, including conveyors, rotary dryer, and accessory equipments
3. Pelletizing section
The most important section of the line, pressing the materials into small pellets. Including conveyors, small silo, pellet machine, belt conveyor, sidewall conveyors, etc.
4. Cooling section
Cooling the high-temperature pellets to room temperature. Including counterflow cooler, conveyors, cyclone, etc.
5. Packing section
Packing pellets into bags 50kg/bag or 1t/bag, etc. including packing scale and sewing conveyor.
6. Electric control system & Accessory equipment
Controlling all the machines in the line, including cabinets and cables, etc.
Wood Pellet Making Machine Product Features
1. Patented technical equipment (patent number: ZL200920089749.2), a variety of stand-alone machines, suitable for various materials, modular structure, and optimized configuration, to ensure the wide applicability of the production line;
2. Intelligent control can be realized according to customer requirements, one-key 'fool' operation, automatic adjustment of operating parameters, the production line is always running in the best state, and the production line capacity and product quality are guaranteed;
3. More than 300 users around the world, with rich practice tests;
4. Compared with the traditional drying and granulating production line, the area is reduced by 50%, and the civil construction investment is reduced by about 50%.
5. The internal structure of the dryer adopts a variety of high-efficiency lifting device combination modes, which can effectively control the drying process and heat distribution. The heat utilization rate is high, and the exhaust gas discharge temperature is lower than 50 °C, ensuring the production line runs with low energy consumption.
6. The processing route adopts the mixing process of primary drying, secondary crushing, continuous feeding and regulating feeding. The molding rate of pellet fuel is over 98%, and the bulk density, particle density and calorific value are high. It can realize large-scale, continuous and stable production and meet the needs of the industrialization of biomass pellet fuel.
7. Unique process control technology to remove foreign ash content to meet customer's product ash content less than 1% requirements
8. Modular dust collection, dedusting, purification, heat recovery and utilization configuration, safe and environmentally friendly.
9. Equipped with a variety of new energy-saving hot blast stoves, which are efficient and energy-saving, controllable heating, simple to operate, reduce energy consumption by about 30%, reduce power consumption by 20%, and lower operating costs.
10. The Internet sharing system ensures the efficient distribution of personalized production lines, accessories and units.
We can help optimize the drying process according to the properties of different materials, production scale, application requirements, cost control, automation level, and site condition.
| Model | Capacity(t/h) | Motor power(kw) | Weight(ton) | Area(m²) |
| JTKL1000 | 0.8-1.0 | 135 | 45 | 10×24m |
| JTKL1500 | 1.2-1.5 | 175 | 47 | 10×24m |
| JTKL2000 | 1.5-2.0 | 210 | 55 | 10×24m |
| JTKL3000 | 2.5-3.0 | 255 | 68 | 12×26m |
| JTKL5000 | 4.5-5.0 | 300 | 73 | 12×26m |
Your device will be packed well in container and suit for long ocean shipping.
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.
Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Cte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka, Chile, the United States, and other countries have established a case of dryers and successfully put into production, to achieve the quality and technology of dryer products and international standards.
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