10-50t/H Fruit Peel Rotary Dryer for Apple Pomace Orange Peel Grape Pomace Citrus Pomace
| Customization: | Available |
|---|---|
| After-sales Service: | Installation, Commissioning, Technical Training |
| Warranty: | 1 Year |
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Basic Info.
- Movement Way
- Agitation
- Flow
- Cross Flow
- Heating Mode
- Transmission
- Material Status
- Powder, Bulk
- Drying Medium
- Air
- Operation Pressure
- Atmospheric Pressure
- Operational Method
- Continuous
- Application
- Animal Feeds
- Power
- 55-300kw
- Weight
- 25t-80t
- Input Capacity
- 43.7-317.6 T/D
- Output Capacity
- 25.7-186.8 T/D
- Vaporization
- 0.75-5.45 T/H
- Early Moisture
- 80%-90%
- Final Moisture
- 10% (Adjustable)
- Temperature
- 350-450
- Transport Package
- Container
- Specification
- 25t-80t
- Trademark
- jiutian
- Origin
- Henan, China
- HS Code
- 8419399090
- Production Capacity
- 20 Sets/Month
Product Description
| What is Fruit Pomace? | Fruit pomace refers to the pulpy residue left after the juice and flesh of fruits, such as apples, grapes, or citrus fruits, are pressed or processed for their juice. It contains a mixture of skins, pulp, seeds, and stems and is usually considered a byproduct of fruit processing. Fruit pomace can be high in fiber, vitamins, and antioxidants, making it a potentially valuable ingredient for animal feed or as a source of bioactive compounds for the food and pharmaceutical industries. |
| Why is Fruit Pomace a problem? | Fruit pomace presents a multifaceted challenge for the fruit processing industry, encompassing environmental, economic, and logistical issues. Fruit processing facilities generate substantial volumes of pomace waste, stemming from the remains of fruit after juice and wine extraction. This pomace waste is problematic due to several reasons: |
| High Moisture Content: Fruit pomace, such as grape and apple pomace, often contains high moisture content. For example, apple pomace can range from 70% to 85% moisture. This excess moisture makes disposal and handling challenging. | |
| Waste Disposal Costs: Properly disposing of fruit pomace is an expensive endeavor. The transportation and disposal of this high-moisture waste to designated sites incur significant costs for fruit processing companies. | |
| Environmental Impact: Transporting moisture-laden pomace contributes to increased fuel consumption and greenhouse gas emissions, which have a negative environmental impact. Moreover, the disposal process itself may have environmental consequences. | |
| Financial Burden: Fruit processing companies must bear the financial burden of disposing of their pomace waste, impacting their overall profitability. |
|
| Here's how Dingli Pomace Drying Processing plant can address the issues associated with fruit pomace: | Moisture Reduction: technology efficiently removes moisture from fruit pomace, reducing its weight and volume. This drying process not only makes the waste easier to handle but also eliminates the high moisture content that poses disposal difficulties. |
Cost Savings: By significantly reducing the weight and volume of fruit pomace, helps cut transportation costs. This translates into substantial savings for fruit processing plants, positively impacting their bottom line. |
|
| Environmental Sustainability: The reduction in fuel consumption for transportation, along with the elimination of moisture, contributes to a greener and more sustainable waste disposal process. technology aligns with environmental sustainability goals by reducing emissions and environmental impact. | |
| Resource Recovery: The output of process is a nutrient-rich material that can find valuable applications across industries. This includes its use as livestock feed, fertilizer, and even as a potential source for biofuels. effectively turns what was once a waste problem into a resource opportunity. |
The waste residue dryer can be used for pomace (apple pomace, tomato pomace, pear pomace, etc.), monosodium glutamate protein, beet pulp, starch residue, corn dregs, citric acid tail liquid, feed, protein powder, beet pulp , bean dregs, distiller's grains, dregs and other materials drying work.
Jiutian waste residue drying production line adopts "dehydration + drum drying + pulse air drying ", an effective solution to the traditional dryer which can not dry cassava, potato residue bean slag,pomace problems, drying material with the perfect color, good quality, production line of energy-saving and environmental protection, with safe and stable operation, which praised by many new and old customers.
Pomace dryer is mainly composed of drum crushing dryer, combustion furnace, feeding screw, discharging screw, conveying pipeline, dust collector, air shutoff device, induced draft fan, control cabinet, etc.
The pomace is directly fed into the drum crushing dryer by the feeding screw, and is repeatedly picked up and scattered by the lifting board on the inner wall of the drum. After being broken up by the high-temperature crushing device at the head of the dryer, the wet material quickly generates humidity and heat with the high-temperature air. Transfer to complete the heat and mass transfer process. Due to the inclination angle of the drum and the function of diverting air, the material moves slowly from the feeding end, and after drying, it is discharged by the discharge screw, and the tail gas is discharged into the atmosphere after being dedusted by the dust collector.
The core raw materials for the fruit pomace drying feed production line are mainly byproducts of fruit processing, including common fruit pomace such as apple pomace, grape pomace, citrus pomace (orange peel pomace, grapefruit pomace), pear pomace, peach pomace, and strawberry pomace. It can also process other high-moisture fruit and vegetable waste such as vegetable scraps, fruit cores, and juice factory filtration residues. These initial raw materials typically have a high moisture content of 60%-85% and are rich in dietary fiber, vitamins, and other nutrients. Some also contain high levels of sugar and pectin, which can cause adhesion. To optimize the feed's nutritional composition and processing characteristics, energy and protein supplements such as corn flour and soybean meal, as well as nutritional fortifiers such as vitamins and minerals, are added during the production process. A small amount of water or steam may be added during the conditioning stage to adjust the material's moisture content to a suitable range of 55%-60%. Furthermore, the production line relies on natural gas, biomass pellets, steam, and electricity as heat sources to supply the raw materials. Auxiliary materials used in production include activated carbon for dust removal and deodorization. The final processed product is a nutritionally balanced feed with uniform particle size.
1. PLC smart control & high automaticity. The performance of the rotary dryer and moisture content of dry materials is automatically controlled in stable states.
2. High heat efficiency. The design of multiple circumferential flights combination and flow rate adjustment devices ensure the control of drying period and temperature distribution. The effect of insulation is as high as 70% and raise heat efficiency by 20%.
3. Four-wheel drive, more steady and stable.
4. Save 50% space compared with traditional dryers and reduce 50% civil investment.
5. Convenient variable frequency control systems. The customer could change the material flow rate and product moisture based on their need.
6. Environmental and safe. Modular configuration of dust collection and purification systems
7. More choice for novel air furnace with high efficiency, convenient manipulation, and energy control, which could reduce 30% energy cost and 20% electric cost.
| Model(JTSG) | 1406 | 1615 | 2008/3 | 2010/3 | 2210/3 | 2510/3 | 2512/3 | 2912/3 |
| Input Capacity(t/h) | 1.53 | 2.89 | 5.2 | 6.63 | 7.24 | 8.91 | 10.5 | 12.14 |
| Output Capacity(t/h) | 1.08 | 2.03 | 3.67 | 4.68 | 5.11 | 6.29 | 7.41 | 8.57 |
| Vaporization(t/h) | 0.45 | 0.85 | 1.53 | 1.95 | 2.13 | 2.62 | 3.09 | 3.57 |
| Early Moisture(%) | 40±5% | |||||||
| Final Moisture(%) | 15% | |||||||
| Drying Temperature(ºC) | 280±30ºC | |||||||
| Total Power(kw) | 34 | 45 | 78 | 90 | 105 | 125 | 140 | 155 |
| Total Weight(t) | 22 | 28 | 40 | 45 | 50 | 60 | 68 | 76 |
| Plant Area(m) | 5*15 | 6*22 | 8*16 | 8*18 | 8*20 | 10*20 | 10*24 | 10*24 |
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