| Customization: | Available |
|---|---|
| After-sales Service: | Installation, Commissioning, Technical Training |
| Warranty: | 1 Year |
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Introduction of horizontal biomass carbonization furnace:
Jiutian Horizontal Biomass Dry Distillation Carbonization Furnace is based on the characteristics of long rod biomass such as logs, wood, sawdust, and jute rods. It adopts horizontal structure, manual charging, cart feeding and discharging and advanced hot air dry distillation The carbonization process technology adopts the unique carbonization combustible gas back-burning technology, so that the flue gas generated by carbonization can be fully utilized to meet the heat demand of the carbonization furnace itself, and the carbonization rate is greatly improved. The carbonization rate is increased from about 80% to 95%. It is easy to operate, safe and environmentally friendly, with high production efficiency and can save a lot of energy. It is an ideal equipment for long-rod biomass carbonization. Combined mode of multiple units, carbonized combustible gas is used in series, which can save fuel in carbonization production and improve enterprise efficiency.
Jiutian horizontal biomass dry distillation carbonization furnace is composed of carbonization liner, thermal insulation layer, furnace door, feeding car (small size not configured), combustible gas return combustion pipe, dehumidification buffer tank, burner, smoke exhaust pipe and thermometer. Equipped with pre-burning gasifier, flue gas purification device, etc. The furnace adopts the principle of anaerobic dry distillation to remove volatile substances from biomass to achieve the purpose of carbonization of biomass. The charging and sealing furnace is to stack the biomass raw materials to be carbonized into the charging truck, push it into the carbonization furnace, seal the cover, and lock the furnace door; -250 ºC, the process time is 4-12 hours (the specific heating time is determined according to the moisture content, density, diameter and furnace size of the raw material), and the moisture in the material and the air in the liner are discharged; oxygen-free carbonization The tube begins to emit faint yellow smoke (combustible gas), that is, carbonization begins, and the recovered combustible gas enters the furnace to kindle, adjust the air intake, and keep the temperature in the inner tank at 300-500 ° C for 2.0-3.5 hours (according to the density and diameter of the carbonized material). , the carbonization depth requirements and the size of the furnace determine the specific temperature and carbonization time). When the temperature is below 50°C, open the lid and discharge the charcoal. The total heating and carbonization time in this furnace type furnace is 5.0-15.5 hours, and 1-2 furnaces can be completed in 24 hours. The exhausted flue gas is treated by the dust collector to meet the standard emission. 3-5 carbonization furnaces are used in parallel, and the peak carbonization can be used to maximize the use of combustible gas to heat the carbonization furnace and reduce the consumption of wood fuel.
Other Related Wood Charcoal Making Carbonization Furnace Specification:
| Model | Capacity(m³)/Carbonization time | External dimensions(m) | Inner length(m) | Internal Diameter(m) | Steel Plate Thickness | Material | EXW Price(USD) | With Purifier | Purifier Price(USD) |
| JTWT300 | 1.2/6h | 1.9*1.15*1.6 | 1.7 | 0.95 | 5mm | Carbon steel | 1400 | No | 300 |
| JTWT700 | 3/7h | 1.9*1.7*2.2 | 1.7 | 1.5 | 5mm | 2600 | 300 | ||
| JTWT1000 | 4.76/7h | 2.9*1.7*2.2 | 2.7 | 1.5 | 8mm | 4800 | 500 | ||
| JTWT1600 | 7.65/9h | 2.9*2.2*2.3 | 2.7 | 1.9 | 8mm | 7600 | 500 | ||
| JTWT2000 | 10.48/10h | 3.9*2.2*2.3 | 3.7 | 1.9 | 10mm | 9100 | Yes | 0 | |
| JTWT3100 | 15.86/12h | 5.8*2.2*2.3 | 5.6 | 1.9 | 10mm | 12000 | 0 |
The whole carbonization process spend few hours. I will introduce the carbonization process according to the temperature. 0-300 ºC is a preheating stage, 300-550 ºC is a carbonization stage, and 550-50 is a cooling stage
Environment protection:
When wood is burned, it will produce thermal cracking reaction and generate small molecular products. At about 200 ºC, it mainly produces carbon dioxide, water vapor, formic acid, acetic acid and various flammable gases; at 200 ~ 280 ºC, it produces a small amount of water vapor and carbon monoxide; at 280 ~ 500 ºC, it produces flammable vapor and particles; above 500 ºC, it is mainly carbon, and the generated free radicals have an obvious accelerating effect on combustion.
The stick in the carbonization process will produce a lot of light yellow combustible gas. These gases through the carbonization furnace with there own pipes can make combustible gas diversion to the charring furnace combustion zone to the second fire heating. More environmentally friendly and saving fuel.
Carbonized products
Q1. What is the MOQ?
1 set.Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.
Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
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