Customization: | Available |
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After-sales Service: | Installation, Commissioning, Technical Training |
Warranty: | 1 Year |
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Distillers grains are a cereal byproduct of the distillation process. Brewer's spent grain usually refers to barley produced as a byproduct of brewing, while distillers grains are a mix of corn, rice, and other grains.
There are two main sources of these grains. The traditional sources were from brewers. More recently, ethanol biofuel plants are a growing source. It is created in distilleries by drying mash and is subsequently sold for a variety of purposes, usually as fodder for livestock (especially ruminants). Corn-based distillers grains from the ethanol industry are commonly sold as a high protein livestock feed that increases efficiency and lowers the risk of subacute acidosis in beef cattle.
In beer or whiskey production, grains, such as corn, are put through a mashing process, where grain is ground and added to hot water. The starch in the grains undergoes saccharification by enzymes, turning the starch into sugars that are released into the water. The water is removed from the grain and becomes wort for brewing. The remaining grain, called "spent grain" for the removal of simple sugars and starch, can then be sold as a by-product.
The 60-65% liquor lees screw conveyor is sent to the mixing drum dryer to achieve downstream drying. The materials are continuously picked up and scattered under the copy board and move forward in a spiral manner. The built-in multi-layer copy board structure fully mixes the materials. Disperse and throw, the material and the hot air fully exchange heat, the moisture quickly evaporates and vaporizes, the material that achieves the drying effect quickly travels out of the drum under the action of the hot air, and the wet material that does not achieve the drying effect cannot travel quickly due to its own weight. Drying, which achieves the drying effect, completes the drying process and is discharged by the screw conveyor. A shock cleaning device is installed inside the drum to prevent the material from adhering to the wall of the drum. The gas flow is: the air is pressurized by the hot blast stove blower into the hot blast stove for combustion and heating, and the temperature reaches 600-950 ºC. It is sucked into the dryer by the induced draft fan after the dryer to dry the material and evaporate the moisture. After three layers of heat exchange, the wind temperature The temperature is lowered to 55-60ºC and discharged out of the dryer. The dust-containing moisture is collected by the cyclone dust collector, and the wet dust collector is purified and discharged to the standard.
1. International standard with ISO, CE certificate.
2. Simple system, safe and easy operation.
3. Flexibility in fuels used (NG, Oil, Coal, etc.).
4. Year of experience with all types of dryers.
5. Capable of installation anywhere in the world.
6. In-house engineering for custom fit applications.
7. Proven design.
Application: Widely used for drying spent grain, vinasse, distillers' grains, etc.
Model | JTSG1409 | JTSG1615 | JTSG2010/3 | JTSG2210/3 | JTSG2510/3 | JTSG2512/3 | JTSG2912/3 |
Capacity (t/d) | 21.5 | 40.0 | 62.5 | 70.5 | 83.5 | 108.0 | 120.0 |
Water evaporation(t/h) | 0.45 | 0.85 | 1.35 | 1.44 | 1.76 | 2.10 | 2.50 |
Raw material moisture(%) | 60±5% | ||||||
Drying temperature(ºC) | 250±30ºC | ||||||
Motor power(kw) | 34 | 45 | 78 | 85 | 110 | 125 | 135 |
Weight(kg) | 15500 | 19500 | 25000 | 27000 | 35000 | 38000 | 43500 |
Plant area(m²) | 5m*15m | 6m*22m | 8m*18m | 8m*18m | 10m*18m | 10m*20m | 10m*22m |
Zhengzhou Jiutian Machinery Equipment Co., Ltd. dryer products cover all kinds of drying machine products such as coal slime, dregs, biomass, organic fertilizer, sludge, yeast, coconut fiber and chaff, and coconut. At present, the company not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Egypt, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia. In many overseas countries such as Sri Lanka, Chile, and the United States, the dryer case was established and successfully put into operation, and the quality and technology of the dryer products were in line with international standards.
Q: For providing you with a suitable quotation we need to know the following information:
A: 1. What is the raw material for the production line?
2. What is the capacity per hour you required?
3. What is the maximum input size of the raw material?
4. What is the output size and application for the final product?
Once we get your answers, I can provide you with the best quotation immediately.
Q: What about the Warranty of the products?
A: Jiutian Machinery grants our customers a twelve-month period warranty from the date of delivery for machines exported from us. During the warranty period, in case any defect of material or workmanship occurred with spare parts in normal operation, we will at our discretion replace or repair the defective parts freely.
Q: The reason you choose Jiutian Machinery:
A: 1. Professional manufacturer of supplying drying equipment, dewatering equipment, charcoal making equipment, and pellet machines.
2. Experienced and professional R&D team and manufacturing team;
3. Professional sales team consisted of dedicated, dynamic, and innovative people with international versions.
4. Professional logistics service ensuring safety and timely delivery of products all over the world through ocean, airline, road, and railway.
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients' productivity, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.
Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.