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Fermented soybean meal, also known as the microorganism fermented soybean meal the produced under controlled conditions, making use of microbial growth, reproduction and metabolism and the accumulation of useful enzyme and intermediate metabolites of bacteria. Through the microbial fermentation, the fermented soybean meal contains little antinutritional factors and is rich in small molecule soybean peptide, amino acids, enzymes, vitamin and bioactive factors, which has good palatability. It can be applied to piglets feeding, poultry feeding, and aquaculture. It is ideal for alternatives to the fish meal with huge market potential and economic value.
Fermented soybean meal production process: Fermented soybean meal often adopts the method of solid fermentation, adding a certain amount of water, the mixture of soybean meal and wheat bran (100:6) and the combination of Aspergillus oryzae and yeast(1:3). The fermentation time is 72 hours. With our paddle rotary drying equipment, the fermented soybean meal is dried to 12% moisture content instantly at low temperature and then crushed to 30-80 mesh. After being cooled to normal temperature, the whole process ends with the packing of eventual products.
Application: Widely used for drying bean dregs, brewer grains, potato dregs, cassava pulp, tapioca slag, etc.
1. Smart control & One-step operation. The operation parameters are under automatic control to ensure the best running condition and moisture stability of dry materials.
2. Impurities self-removal. Iron dust and other impurities are cleaned and would not enter the following process.
3. The insulation effect of the drum is as high as 70% (35% for the traditional product), raising the heat efficiency by 30%.
4. Four-wheel drive, stable and reliable.
5. Save 50% space and civil investment compared to traditional dryers.
6. Innovative flight design. Efficient flights combination would bring better process control , thermal distribution, and heat efficiency. The temperature of exhaust gas is lower than 50ºC.
7. Convenient variable frequency control systems. Customers could change the material flow rate and product moisture based on their needs.
8. Environmental and safe. Modular configuration of dust collection and purification systems.
9. More choice for innovative air furnace with high efficiency, convenient manipulation, and energy control, which could reduce 30% energy cost and 20% electric cost.
Heat source---feeder---rotary drum---discharger---induced fan---unloader---power distribution cabinet. The soybean meal dryer production line adopts a special internal structure, which quickly drops below 12%. (It can avoid the saccharification and gelatinization of the material during the drying process, which will cause the appearance of the material to turn black). The new and unique sealing device is adopted, and it is equipped with a good heat preservation system, which effectively reduces the coal consumption of the soybean meal drying system. The overall system has good sealing performance, and is equipped with a perfect dust removal device, no dust spillage, and a good operating environment. The whole drying system adopts electrical centralized control, automatic adjustment of hot air temperature, high degree of automation and convenient operation. After the drying section, it can be connected with subsequent sections such as crushing, mixing, granulating, and packaging to produce finished soybean meal pellet feed.
| Model | Input (t/h) | Output (t/h) | Evaporation Capacity (t/h) | Initial Moisture (%) | Final Moisture (%) | Drying Temperature (ºC) | Total Power (kw) | Total Weight (kg) | Plant Area (m²) |
|---|---|---|---|---|---|---|---|---|---|
| JTSG1409 | 0.85 | 0.4 | 0.45 | 60±5% | 15% (Adjustable) | 350±30 | 34 | 22000 | 5m*15m |
| JTSG1615 | 1.6 | 0.75 | 0.85 | 45 | 28000 | 6m*22m | |||
| JTSG2008/3 | 2.89 | 1.36 | 1.53 | 78 | 40000 | 8m*16m | |||
| JTSG2010/3 | 3.68 | 1.73 | 1.95 | 90 | 45000 | 8m*18m | |||
| JTSG2210/3 | 4.02 | 1.89 | 2.13 | 105 | 50000 | 8m*20m | |||
| JTSG2510/3 | 4.95 | 2.33 | 2.62 | 125 | 60000 | 10m*20m | |||
| JTSG2512/3 | 5.84 | 2.75 | 3.09 | 140 | 68000 | 10m*24m | |||
| JTSG2912/3 | 6.75 | 3.18 | 3.57 | 155 | 76000 | 10m*24m |
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.
Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
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