Brewer's Grain Rotary Dryer Product Description
BSG are major by-products in beer production. However, high moisture (80-85%) brings a lot of problems in utilization and transportation. Today the best way to solve this problem is to dehydrate BSG and transfer them into composite feed, which could be effectively absorbed. According to the need of different livestock, people could make variable feed by adding a specific additive such as trace elements. In this way, BSG could get fully used, which could bring priceless environmental benefits and economic benefits. By considering the situation of the global market, our company cooperated with the relevant designing institute, eventually designing and manufacturing the 'extruding-desiccation machine plus BSG dryer' systems.
The new product line could fulfill continuous and stable production and has the characterization of low cost, easy installation and maintenance, and less need for labor. Meanwhile, the product moisture of the dehydration process and drying process could separately approach 50-65% and 12%, which is satisfying. According to the test report of national feed quality supervision, inspection, and test center, the nutrient in BSG will not lose in the process of dehydration and drying. Currently, we could provide a different series of drying equipment to meet the demand of different beer suppliers.
Application Material
The Spent Grain Drying Machine is widely used for drying brewery spent grain, vinasse, distillers' grain, etc.
Product Features
1. PLC smart control. The dried product is yellow, high-protein, and with good palatability.
2. Impurities removal. Iron dust and other impurities are cleaned and would not enter the following process.
3. High heat efficiency. The effect of insulation is as high as 70% and raise heat efficiency by 30%.
4. Four-wheel drive, more steady and stable.
5. Save 50% space compared to traditional dryers and reduce 50% civil investment.
6. Innovative flight design. Effective flight combinations would bring better process control, thermal distribution, and heat efficiency. The temperature of exhaust gas is lower than 50ºC.
7. Convenient variable frequency control systems. The customer could change the material flow rate and product moisture based on their needs.
8. Environmental and safe. Modular configuration of dust collection and purification systems
9. More choice for novel air furnace with high efficiency, convenient manipulation, and energy control, which could reduce 30% energy cost and 20% electric cost.
Working Principle
Production process: BSG with 85% moisture is delivered into the screw dehydration machine (or belt dehydration machine) and dehydrated to 50% to 60% moisture. Then the dehydration product was delivered into the rotary dryer by screw conveyor for the dehydration process. High-temperature air heated by furnace could have full material and heat exchange with BSG, taking away the moisture. The dry materials could pass through the drum quickly with the air force. Wet materials would be dropped gradually and get the fully dried. The eventual dry materials would be delivered out of the systems through a screw conveyor.
The beer spent grain feed pellet production process: wet BSG - stirring to uniform - preliminary dehydration - drying - blending based on the requirement - grinding - granulating - cooling &screening- weighing & packaging - pellet feed product.
Technical Specifications
| Model |
JTSG1409 |
JTSG1615 |
JTSG2010/3 |
JTSG2210/3 |
JTSG2510/3 |
JTSG2512/3 |
JTSG2912/3 |
| Capacity (t/d) |
21.5 |
40.0 |
62.5 |
70.5 |
83.5 |
108.0 |
120.0 |
| Water evaporation(t/h) |
0.45 |
0.85 |
1.35 |
1.44 |
1.76 |
2.10 |
2.50 |
| Raw material moisture(%) |
60±5% |
| Drying temperature(ºC) |
250±30ºC |
| Motor power(kw) |
34 |
45 |
78 |
85 |
110 |
125 |
135 |
| Weight(kg) |
15500 |
19500 |
25000 |
27000 |
35000 |
38000 |
43500 |
| Plant area(m²) |
5m*15m |
6m*22m |
8m*18m |
8m*18m |
10m*18m |
10m*20m |
10m*22m |
Successful Cases
Our equipment has been exported to the Philippines, India, Russia, Romania, Malaysia, Vietnam, Thailand, Bulgaria, Indonesia, Morocco, Tunisia, Nigeria, Ghana, Congo, Sri Lanka, and other countries. The products have been well received by customers at home and abroad.
Our Company
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.
Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
Package & Delivery
FAQ
Q: What is your Business Model? Trading company or factory?
A: We are a 19 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Zhengzhou Henan province, China, you can come here by air or train.
The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO.
We will pick you up at the airport. Welcome to visit our factory.
Q: What is the Quality of your products?
A: Zhengzhou Jiutian products come with the best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality absolutely.
Q: How long is the Warranty of your equipment?
A: Our warranty period is one year generally.
Contact Us
Dear clients, we are always ready to help you.
Don't hesitate to ask online or send us inquiries!
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