Customization: | Available |
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After-sales Service: | Installation, Commissioning, Technical Training |
Warranty: | 1 Year |
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Biomass continuous charcoal making machine is a special carbonization equipment for dry distillation and anaerobic carbonization of carbon-containing small particle woody materials such as coconut husk, sawdust, bagasse, coffee grounds, palm shells, peanut shells and sunflower seed shells under high temperature conditions.
The carbonization machine adopts the technology of recovering, purifying and circulating combustible gases such as methane, carbon monoxide, ethane and other combustible gases produced during the carbonization process of biomass, which solves the problem of environmental pollution caused by the thick smoke produced by ordinary carbonization furnaces in carbonization projects. It also solves the problem of heat energy required by the equipment, fully achieves self-sufficiency, improves the continuity and economy of the equipment, makes full use of agricultural and forestry residues, turns waste into treasure. It is suitable for large-scale production, with a high carbonation rate, high carbon production rate, energy saving, environmental protection, high-efficiency advantages.
Continuous Carbonization Furnace Working Principle
Biomass continuous drum carbonization machine is a professional equipment for continuous high-temperature heating and carbonization of biomass under anaerobic and oxygen-poor conditions. It consists of a carbonization machine, combustible gas purification device, external heating furnace of carbonization machine, feeding conveyor, cooling carbon discharge machine and power distribution operation control equipment, etc.
The interior of the carbonization machine is divided into four areas: drying area, heating area, carbonization area, and calcination area. The biomass is transported into the drum of the carbonization machine by the conveyor. First, the material is dried and preheated to 270°C by using the thermal environment in the furnace. Above, enter the high-temperature carbonization zone of the drum for carbonization at 350-650°C, and finally, the biomass charcoal is calcined at high temperature in the calcination zone to meet the carbon quality required by the product and complete the biomass carbonization. The air outlet and discharge box equipped with the drum, the combustible gas produced by carbonization is discharged from the air outlet, and the wood tar, wood acid liquid, water and ash are separated through the combustible gas purification system to obtain pure combustible gas, which is sent into the carbonization machine by wind The external heating furnace fully burns and heats the carbonization machine to achieve reciprocating cycle heating and carbonization and continuous production.
The carbonized products are discharged from the discharge box into the cold carbon machine, and cooled by water to below 40°C, and the carbonization is safe. The excess combustible gas from carbonization can be used for raw material drying or sent out as fuel.
The complete biochar production line can be equipped with crusher + dryer + carbonization furnace + briquetting machine, etc., which can meet the production needs of different materials.
Advantages of continuous charcoal carbonization machine:
1. Material adaptability is strong. Biomass with water content less than 25% and particle size less than 30mm can be carbonized;
2. The carbon product has good quality and high carbonization rate. Carbon products can be used not only as fuel carbon, water smoke carbon but also as raw materials of metallurgical carbon and activated carbon;
3. The carbonization depth control ability is strong. The residue of volatile matter in carbon products is 10-25%, which can be controlled on demand;
4. The equipment is safe and has environmental protection, has stable operation and long service life. Select a large number of new materials and new processes, use patent technology design, precision production, after a large number of practical tests, every detail is pursuit of perfection, to ensure the quality of each set of equipment.
This biomass carbonization machine from Zhengzhou Jiutian Technology Machinery Co., Ltd. is versatile and suitable for a wide range of powder particles. It can efficiently carbonize materials such as sawdust, wood chips, bamboo, coconut shells, cherry shells, jujube shells, walnut shells, apricot shells, peanut shells, rice husks, cotton stalks, straw, and bean curd. With this machine, you can easily convert various biomass materials into valuable carbonized products.
1. configuration the early stage of the new type gasifier gasification;
2. configuration of flue gas purification, heat exchange system, cooling system, heat steam into water, flue gas can be converted to gas recycling;
3. configuration frequency conversion feeding machine, automatic feeding, feeding speed is adjustable;
4. configuration rotary carbonation host, meet the production requirements;
5. configuration cooling discharging machine cooling products, output, product;
6. configuration control cabinet, temperature, speed regulation, drum PLC automatic control cabinet, the equipment for carbonized color display, production status should be clear;
Other Related Wood Charcoal Making Carbonization Furnace Specification:
Model | Output(kg/h) | Inner diameter(mm) | Outer diameter(mm) | Drum length(m) | Dimensions(m) |
JTTJ1410/2 | 300-500 | 800 | 1400 | 10 | 10.0*2.1*2.8 |
JTTJ1610/2 | 500-700 | 1000 | 1600 | 10 | 10.0*2.3-3.0 |
JTTJ1810/2 | 700-1000 | 1200 | 1800 | 10 | 10.0*2.6*3.2 |
JTTJ2010/2 | 1100-1300 | 1400 | 2000 | 10 | 10.0*2.9*3.9 |
JTTJ2312/2 | 1500-2000 | 1600 | 2300 | 12 | 12.0*3.2*4.2 |
JTTJ2512/2 | 2200-2500 | 1800 | 2500 | 12 | 12.0*3.5*4.5 |
JTTJ2912/2 | 2700-3000 | 2200 | 2900 | 12 | 12.0*3.9*4.9 |
JTTJ3212/2 | 3300-3800 | 2500 | 3200 | 12 | 12.0*4.2*5.3 |
JTTJ3612/2 | 4000-4500 | 2900 | 3600 | 12 | 12.0*4.6*5.8 |
Note: The price above is just for reference, please feel free to contact us if you want to know more about different models or production lines. We can offer free customized proposals.
Q1. What is the MOQ?
1 set.Zhengzhou Jiutian Machinery Equipment Co., Ltd. is a comprehensive enterprise with research, design, manufacture, sales, and service in the drying industry. The company has 8 series of equipment such as dehydration series, drying series, carbonization series, crushing series, granulation series, conveying series, environmental protection series, and electronic control equipment, and has more than 150 kinds of high-tech products.
More than 300 customers from Southeast Asia, Central Asia, Eastern Europe, Africa, and South America came to our company for smooth communication. Most of our customers are very satisfied with the solutions and services we provide.