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The waste residue dryer can be used for pomace (apple pomace, tomato pomace, pear pomace, etc.), monosodium glutamate protein, beet pulp, starch residue, corn dregs, citric acid tail liquid, feed, protein powder, beet pulp , bean dregs, distiller's grains, dregs and other materials drying work.
Jiutian waste residue drying production line adopts "dehydration + drum drying + pulse air drying ", an effective solution to the traditional dryer which can not dry cassava, potato residue bean slag,pomace problems, drying material with the perfect color, good quality, production line of energy-saving and environmental protection, with safe and stable operation, which praised by many new and old customers.
Pomace dryer is mainly composed of drum crushing dryer, combustion furnace, feeding screw, discharging screw, conveying pipeline, dust collector, air shutoff device, induced draft fan, control cabinet, etc.
The pomace is directly fed into the drum crushing dryer by the feeding screw, and is repeatedly picked up and scattered by the lifting board on the inner wall of the drum. After being broken up by the high-temperature crushing device at the head of the dryer, the wet material quickly generates humidity and heat with the high-temperature air. Transfer to complete the heat and mass transfer process. Due to the inclination angle of the drum and the function of diverting air, the material moves slowly from the feeding end, and after drying, it is discharged by the discharge screw, and the tail gas is discharged into the atmosphere after being dedusted by the dust collector.
The core raw materials for the fruit pomace drying feed production line are mainly byproducts of fruit processing, including common fruit pomace such as apple pomace, grape pomace, citrus pomace (orange peel pomace, grapefruit pomace), pear pomace, peach pomace, and strawberry pomace. It can also process other high-moisture fruit and vegetable waste such as vegetable scraps, fruit cores, and juice factory filtration residues. These initial raw materials typically have a high moisture content of 60%-85% and are rich in dietary fiber, vitamins, and other nutrients. Some also contain high levels of sugar and pectin, which can cause adhesion. To optimize the feed's nutritional composition and processing characteristics, energy and protein supplements such as corn flour and soybean meal, as well as nutritional fortifiers such as vitamins and minerals, are added during the production process. A small amount of water or steam may be added during the conditioning stage to adjust the material's moisture content to a suitable range of 55%-60%. Furthermore, the production line relies on natural gas, biomass pellets, steam, and electricity as heat sources to supply the raw materials. Auxiliary materials used in production include activated carbon for dust removal and deodorization. The final processed product is a nutritionally balanced feed with uniform particle size.
1. PLC smart control & high automaticity. The performance of the rotary dryer and moisture content of dry materials is automatically controlled in stable states.
2. High heat efficiency. The design of multiple circumferential flights combination and flow rate adjustment devices ensure the control of drying period and temperature distribution. The effect of insulation is as high as 70% and raise heat efficiency by 20%.
3. Four-wheel drive, more steady and stable.
4. Save 50% space compared with traditional dryers and reduce 50% civil investment.
5. Convenient variable frequency control systems. The customer could change the material flow rate and product moisture based on their need.
6. Environmental and safe. Modular configuration of dust collection and purification systems
7. More choice for novel air furnace with high efficiency, convenient manipulation, and energy control, which could reduce 30% energy cost and 20% electric cost.
| Model(JTSG) | 1406 | 1615 | 2008/3 | 2010/3 | 2210/3 | 2510/3 | 2512/3 | 2912/3 |
| Input Capacity(t/h) | 1.53 | 2.89 | 5.2 | 6.63 | 7.24 | 8.91 | 10.5 | 12.14 |
| Output Capacity(t/h) | 1.08 | 2.03 | 3.67 | 4.68 | 5.11 | 6.29 | 7.41 | 8.57 |
| Vaporization(t/h) | 0.45 | 0.85 | 1.53 | 1.95 | 2.13 | 2.62 | 3.09 | 3.57 |
| Early Moisture(%) | 40±5% | |||||||
| Final Moisture(%) | 15% | |||||||
| Drying Temperature(ºC) | 280±30ºC | |||||||
| Total Power(kw) | 34 | 45 | 78 | 90 | 105 | 125 | 140 | 155 |
| Total Weight(t) | 22 | 28 | 40 | 45 | 50 | 60 | 68 | 76 |
| Plant Area(m) | 5*15 | 6*22 | 8*16 | 8*18 | 8*20 | 10*20 | 10*24 | 10*24 |
Your device will be packed well in container and suit for long ocean shipping.