Brewer's Grain Rotary Drum Dryer
Product Description
BSG are major by-products in beer production. However, high moisture (80-85%) brings a lot of problems with utilization and transportation. Today the best way to solve this problem is to dehydrate BSG and transfer them into composite feed, which could be effectively absorbed. According to the need of different livestock, people could make variable feed by adding a specific additive such as trace elements. In this way, BSG could get fully used, which could bring priceless environmental benefits and economic benefits.
By considering the situation of the global market, our company cooperated with the relevant designing institute, eventually designing and manufacturing the 'extruding-desiccation machine plus BSG dryer' systems. The new product line could fulfill continuous and stable production and has the characterization of low cost, easy installation and maintenance, and less need for labor. Meanwhile, the product moisture of the dehydration process and drying process could separately approach 50-65% and 12%, which is satisfying. According to the test report of the national feed quality supervision, inspection, and test center, the nutrient in BSG will not lose in the process of dehydration and drying. Currently, we could provide a different series of drying equipment to meet the demand of different beer suppliers.
Product Features
1. PLC smart control. The dried product is yellow, high-protein, and with good palatability.
2. Impurities removal. Iron dust and other impurities are cleaned and would not enter the following process.
3. High heat efficiency. The effect of insulation is as high as 70% and raises heat efficiency by 30%.
4. Four-wheel drive, more steady and stable.
5. Save 50% space compared to traditional dryers and reduce 50% civil investment.
6. Innovative flight design. Effective flight combinations would bring better process control, thermal distribution, and heat efficiency. The temperature of exhaust gas is lower than 50ºC.
7. Convenient variable frequency control systems. The customer could change the material flow rate and product moisture based on their needs.
8. Environmental and safe. Modular configuration of dust collection and purification systems
9. More choice for novel air furnaces with high efficiency, convenient manipulation, and energy control, which could reduce 30% energy cost and 20% electric cost.
Working Principle
Production process: BSG with 85% moisture is delivered into the screw dehydration machine (or belt dehydration machine) and dehydrated to 50% to 60% moisture. Then the dehydration product was delivered into the rotary dryer by screw conveyor for the dehydration process. High-temperature air heated by furnace could have full material and heat exchange with BSG, taking away the moisture. The dry materials could pass through the drum quickly with the air force. Wet materials would be dropped gradually and get fully dried. The eventual dry materials would be delivered out of the systems through a screw conveyor.
The beer spent grain feed pellet production process: wet BSG - stirring to uniform - preliminary dehydration - drying - blending based on the requirement - grinding - granulating - cooling &screening- weighing & packaging - pellet feed product.
Technical Specifications
| Model(JTSG) |
1409 |
1615 |
2008/3 |
2010/3 |
2210/3 |
2510/3 |
2512/3 |
2912/3 |
| Input Capacity(t/h) |
0.85 |
1.6 |
2.89 |
3.68 |
4.02 |
4.95 |
5.84 |
6.75 |
| Output Capacity(t/h) |
0.4 |
0.75 |
1.36 |
1.73 |
1.89 |
2.33 |
2.75 |
3.18 |
| Vaporization(t/h) |
0.45 |
0.85 |
1.53 |
1.95 |
2.13 |
2.62 |
3.09 |
3.57 |
| Early Moisture(%) |
60±5% |
| Final Moisture(%) |
15%(adjustable) |
| Drying Temperature(ºC) |
350±30ºC |
| Total Power(KW) |
34 |
45 |
78 |
90 |
105 |
125 |
140 |
155 |
| Total Weight(T) |
22 |
28 |
40 |
45 |
50 |
60 |
68 |
76 |
| Plant Area(m) |
5*15 |
6*22 |
8*16 |
8*18 |
8*20 |
10*20 |
10*24 |
20*24 |
| Except for the above models, we can also supply a special model according to your requirements. |
Our Workshop
Package & Delivery
FAQ
Q: What is your Business Model? Trading company or factory?
A: We are a 15 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Zhengzhou Henan province, China, you can come here by air or train.
The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO.
We will pick you up at the airport. Welcome to visit our factory.
Q: What is the Quality of your products?
A: Zhengzhou Jiutian products come with the best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality absolutely.
Q: How long is the Warranty of your equipment?
A: Our warranty period is one year generally.
About Us
Zhengzhou Jiutian Machinery Equipment Co., Ltd. is a comprehensive enterprise with research, design, manufacture, sales, and service in the drying industry. The company has 8 series of equipment such as dehydration series, drying series, carbonization series, crushing series, granulation series, conveying series, environmental protection series, and electronic control equipment, and has more than 150 kinds of high-tech products.
More than 300 customers from Southeast Asia, Central Asia, Eastern Europe, Africa, and South America came to our company for smooth communication. Most of our customers are very satisfied with the solutions and services we provide.
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