Sawdust Press Mould Machine Wooden Pallet Production Line

Product Description

 

 

 

Product Description

Compressed Wood Pallet Machine Product Introduction

The compressed wood pallet production line is a complete set of pallet forming equipment, independently designed and developed by our company. It is mainly used to produce molded pallets of various specifications and patterns. It is energy-saving, environmentally friendly, reusable, and has advanced output. The compressed wood pallet machine is the core equipment of the forming pallet production line. It adopts three-way synchronous positioning and high-temperature hydraulic pressing. It can be pressurized into place within 35 seconds. The raw materials obtained by mixing glue are molded by high temperature and high pressure. Combined with molds of different sizes and patterns, different wood pallets can be produced.

Applications

The raw materials for molded pallets can be waste wood, sawdust, sawdust, shavings, logs, planks, branches, wood chips, waste pallets, etc. and wood processing residues. Non-wood materials such as hemp stalks, cotton stalks, reeds, bamboo, etc. can also be used. All fiber-rich raw materials can be used to produce pallets, such as straw, waste paper, bamboo, palm trees, coconut shreds, sugarcane bagasse, etc. The raw materials need to be crushed to the required size for production before molding, so that the fibers of the raw materials are neat and consistent, and the products are more beautiful.

 

Working Principle

    The crushed wood chips or straw were dried at 300-450 ºC for 3 min, the heat treatment time was 30min, the water in the material was removed, then mixed with the thermosetting resin, and molded at 220 ºC. The pressure was 1400psi or 98kg / cm3. In this process, the internal temperature of the pallet reaches 105 ° C and the internal temperature of the pallet is maintained above 56 ° C for more than 30 minutes and the final moisture content of the product is not more than 9%.
 
   The entire production process is carried out at high temperatures and pressures, killing any insects and microorganisms that remain in the material, and at the same time preventing the re-intrusion and propagation of any other insects due to the high density of the wood pallets produced. This kind of molded product is the latest "artificial wood packaging material" rather than the traditional "solid wood packaging materials", its products no longer need to pest control, the product does not have any live insects and microorganisms, in line with ISPM15 (International Standard for Phytosanitary Measures 15 ) requirements for Wood Packaging Products.

Wood Pallet Machine Production Process

Preparation of raw materials: According to the requirements of the pallet load-bearing choose wood or straw varieties, chipped into 1-2mm toothpick-like sawdust, strictly control the bark of the impurity content of not more than 5%, after magnetic separation into the dryer, raw materials after drying moisture content ≤ 5%.

Mixing: In order to prevent wood chips broken, we should not use the high-speed mixing machine, the general use of roller mixing machine, set two spray systems, in order to add the two should not be mixed together. Generally, use isocyanate and urea-formaldehyde resin mixture, or phenolic resin and melamine resin, the amount of sizing is 3% -8%. After the measurement of wood chips and quantitative adhesive at the same time into the mixing machine, mixed with wood moisture content, should be controlled in the range of 6-8%.

Pavement and hot pressing: adopts special equipment, pavement two times, the first for pallet and preload, and then do the plane part of the pallet. Punches fixed in the upper part of the hot press on the activities of the beam, the die is between the hot press and paving machine, placed on the lower press table, a special stripping device. It will be mixed with wood chips in the mold, the pre-pressure, hot-pressed until the resin can be fully cured after the mold. First sintered wood chips, quantitative paving into the metal mold in the cold pressing preforming.  And then placed in a hot press in the press molding.

The side trimming: mainly for the side cutting, that is, to remove the edge of the product surplus flash.

Product Parameters

Model	JTY1250	JTY1600	JTY2200	JTY3000
Main cylinder nominal force(KN)		12500	16000	16000	30000
Return nominal force(KN)		300	300	6300	400
System working pressure(Mpa)		25	25	25	25
Master cylinder stroke(mm)		700	700	700	700
Ejection stroke(mm)		200	200	200	200
Maximum opening height(mm)		1200	1300	1700	1200
Slider speed(mm/s)	Fast downlink	180	180	180	160
	work	5-10	5-10	5-10	3-8
	Fast return	180	180	180	140
Effective area of workbench(mm)	Left and right	1700	1800	2100	2000
	Front and back	1400	1450	1500	1900
Servo motor power(KW)		45	45	55	55
Pallet Types		Stackable 9-leg	Stackable 9-leg	Flat 9-leg	Stackable 9-leg
Control System		PLC Control System

 

Product Features

Wood Pallet Machine Technical Characteristics

1. Pallet moisture content is low, general control between 6%-8%, the pallet is not hygroscopic, deformation during the using process.
2. The size of stability, lightweight, no distortion, and warping.
3. The molded product size with high precision, specially designed to keep the strength of the reinforcement to ensure product precision and production.
4. It can keep the strength and stiffness constant and removes the wood's own natural defect during the molding process, and intensity strength are more than traditional board assembly products.
5. The weight is 50% lighter than hard hardwood real wood pallet products.
6. The rounded corners design in order to prevent damage in the process of product packaging and transportation.it can realize automatic binding processing, save operating time.
7. It can be the superposition of multiple pallets piled up together, 50 pcs of pallet about 7 feet high. a forklift truck can tray scooping up from each side.
8. To meet the transportation of import and export business, without fumigation processing.
9. Can use wood processing residue and waste wood to make pallets.
10. products are environmentally friendly, which can realize the recycle, recycle and reuse, low pollution, recovery rate can reach 100%.
11. The price is cheaper than the traditional softwood and hardwood materials.
12. Using environment-friendly and urea-formaldehyde resin adhesive as adhesive to wood or wood fiber mold pressing directly.
13. Each standard container can put 1000 pallets, users to minimize the transportation cost.
14. The dynamic load is 1500 kg, the static load is 5000 kg.
15. The same number of the pallet, which can save 3/4 space than ordinary wooden pallets. a forklift truck can carry 60 pallets, and ordinary wooden pallets can only carry 18 to 20 pcs for 1 time.

Packaging & Shipping

Packaging & Shipping

Your device will be packed well in a container and suit for long ocean shipping.

Company Profile

   Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.

   At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.