• Coconut Shell Charcoal Manufacturing Plant in India
  • Coconut Shell Charcoal Manufacturing Plant in India
  • Coconut Shell Charcoal Manufacturing Plant in India
  • Coconut Shell Charcoal Manufacturing Plant in India
  • Coconut Shell Charcoal Manufacturing Plant in India
  • Coconut Shell Charcoal Manufacturing Plant in India

Coconut Shell Charcoal Manufacturing Plant in India

After-sales Service: Installation, Commissioning, Technical Training
Warranty: 1 Year
Type: Stainless Steel Heating Equipment
Certification: CE, ISO
Structure: Vertical Type
Capacity: 500kg/4-8h
Customization:
Diamond Member Since 2019

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Rating: 5.0/5
Trading Company
  • Overview
  • Product Description
  • Working Principle
  • Applications
  • Product Parameters
  • FAQ
  • Company Profile
Overview

Basic Info.

Model NO.
JTTL-500
Diameter
1.8m
Length
1.9m
Voltage
380V
Material
Carbon Steel, Refractory
Raw Material
Sawdust, Wood Chip, Coconut Shell, Rice Husk
Usage
Agricultural and Forestry Biomass Charring Making
Transport Package
Container
Origin
Henan, China
Production Capacity
500 Sets/Year

Product Description

 
Vertical Carbonization Furnace

Product Description

Biomass dry distillation carbonization furnace is Jiutian's latest products, with the adoption of advanced thermal dry distillation carbonization technology, greatly increase the carbonization rate from 85% to 98%, and easy to operate, safe environmental protection, high production efficiency, which can save a lot of energy, and it is the ideal equipment of coal, gas, oil, power plant. 

Many sets of combined distillation carbonization furnace, used the hoisting composite structure, the method of using hanging from the cooling, greatly shorten the production cycle, improve the efficiency of charcoal production, meanwhile using a unique coking gas (volatile hydrogen material and tar, etc.) back - burning technology, make full use of the flue gas produced by carbonization, in addition, to meet the demand of heat stove, to achieve energy conservation and environmental protection requirements, excess gas can serve as a heat source for drying, which save a lot of fuel in the production, improve the benefit of enterprise.Carbonized without using dynamic electricity, it can use mobile production, simple and convenient operation, it is an ideal equipment of large-scale production of charcoal.

Coconut Shell Charcoal Manufacturing Plant in India

Working Principle

Jiutian Biomass dry distillation carbonization furnace is composed of a carbonization furnace body, furnace cover, inner tank, cage, combustible gas return pipe, exhaust pipe, flue gas dust removal device, tank lifting device, and thermometer. The furnace adopts the principle of anaerobic dry distillation to remove the volatile substances in the biomass and achieve the purpose of biomass carbonization; the Carbonization process through charging sealing furnace - preheat drying - anaerobic carbonization - cooling out carbon four steps to complete. 

Charging sealing furnace is to prepare carbonized biomass core rods, shells and other materials into cage, the cage is divided into two or three layers, in turn into the inner tank, cover, lock the buckle, lifting the charging tank into the furnace; Preheat drying in the furnace with wood and other fuel heating, slowly heated from room temperature to 220-250 ºC, the process time 1.2-2.0 hours (according to the material moisture content, density, particle size determines the specific heating time), and discharge material moisture and the air in the tank; Anaerobic carbonization is the furnace temperature to the beginning of weak yellow smoke in the smoke pipe (hydrogen and other volatile substances) discharge, that is the beginning of carbonization, recovery of combustible gas into the furnace ignition, adjust intake air, maintain the tank temperature 300-450 ºC for 2.0-3.5 hours (according to the carbonized material density, particle size and carbonization depth requirements determine the specific temperature and carbonization time), when furnace is natural flameout, namely for the end of carbonization; Cooling out the carbon is hanging out of the tank from furnace, into the cooling area of natural cooling or spray water cooling, until the inner tank temperature dropped to below 50 ºC, then open the cover out of charcoal. The total furnace temperature and carbonization time are 3.5-5.5 hours, can complete 3-6 furnace time in 24 hours. Exhaust gas through dust collector treatment to reach discharge standards. 3 sets of carbonization furnace in parallel use, peak shifting carbonization, which can be completely used volatile gas heating carbonization furnace, without using additional fuel.

 
 

Applications

Biomass dry distillation carbonization furnace is suitable for: wood, logs, mechanism charcoal, shells, bamboo, and other different shapes of biomass raw materials carbonized.
Coconut Shell Charcoal Manufacturing Plant in India

 

Product Parameters

Other Related Wood Charcoal Making Carbonization Furnace Specification:

Model Capacity Diameter Height Material
JTTL-300 300kg/4-6h 1.45m 1.85m Carbon steel, refractory
JTTL-500 500kg/4-8h 1.8m 1.9m Carbon steel, refractory
JTTL-1000 1000kg/5-8h 2.15m 2.2m Carbon steel, refractory
Except for the above models, we also can supply a special model according to your requirements.
Note: The price above is just for reference, please feel free to contact us if you want to know more about different models or production lines. We can offer free customized proposals.
Note:
1. If the carbonization furnace inner tank is made of 316 stainless steel. The price is negotiated separately.
2. The specific capacity, temperature, and carbonization time mainly depend on raw material moisture, density, diameter size, and carbonization degree( and also the retention of volatile matter). Adjust the carbonization process parameters or change the raw materials, the furnace capacity corresponding changes, details need to consult Jiutian company;
3. Jiutian company is responsible for the user's site planning, process design, equipment guidance installation, and workers training. The equipment implements three guarantees, the whole machine guarantees for one year,  long-term supply accessories.

FAQ

Q1. What is the MOQ? 

1 set.

Q2Can I have different models at different prices
Yes. There are different models according to different raw materials and different capacities.

Q3Which areas do you serve? 
We have a very big market in China's local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America, and so on, total more than 30 countries in the world. 

Q4. How long is the quality guarantee
One year.
 

Company Profile

    Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.

    At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
Coconut Shell Charcoal Manufacturing Plant in India

Coconut Shell Charcoal Manufacturing Plant in India
 

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Diamond Member Since 2019

Suppliers with verified business licenses

Rating: 5.0/5
Trading Company
Year of Establishment
2012-11-29
Type of Ownership
Limited Company