Sugar Beet Pulp Dryer
Product Description
Sugar beet pulp dryer, which is also named impeller mixing rotary drum drier, rake roller dryer, rotary rake drum dryer, rotary paddle roller dryer. It is specifically designed according to the problems of the traditional rotary dryer which is not suitable for high-moisture materials that MC is higher than 50% and the viscosity is relatively low. Meanwhile, since the 'black hole' phenomenon occurring in the drum lowers the drying capacity and raises the energy consumption, the paddle rotary dryer sets high-speed spinning paddles, strengthening the crushing and separating function. The crushing effect enlarges the contact surface of particles, which largely increases the heat transfer rate and vaporization rate. According to the practical test, the unit vaporization capacity per hour of paddle rotary dryer is as much as 25-60kg/m2, which is 1-2 times of a traditional rotary dryer. The output is raised by 50% and fuel consumption is reduced by 30%. At the same time, the footprint and drying efficiency is raised by 40%. It is applicable for the drying process of high-moisture materials with 50%-85% moisture, such as sugar beet pulp, sludge, bean dregs, starch residue, and sauce residue, spray corn bran, cassava dregs, brewer's grains, distiller's grains, straw, grass, organic fertilizer, chicken beef feces. We also help optimize the drying process according to the property of different biomass materials, production scale, application requirements, cost control, automation level, and site condition.
Product Features
1. It can realize intelligent control, one-touch operation, automatic operating parameter control. The dryer stays at the best operating status all the time, thus guaranteeing that the dried material is of stable moisture and bright color.
2. The internal agitator can realize the process of mixing, dispersing, and crushing, which ensures the full mass transfer and heat transfer between hot air and wet material. the unit capacity is raised to more than 50%, and the energy consumption is reduced by more than 30%.
3. It adopts four-wheel driving which is more stable and reliable.
4. Saving 40% space and civil investment and 20%equipment investment compared to traditional dryers.
5. The inner structure of the dryer uses multiple efficient lifting plates combined mode, thus controlling the drying process and heat distribution effectively. High heat use ratio, the discharged off-gas temperature is lower than 50ºC.
6. It controls the material flow by frequency control. Users can adjust the required final moisture index easily based on the requirement.
7. Modularized dust collecting-purifying heat recycles use allocation, safe and environmental.
8. It can be matched with a few new types of hot blast stoves. Efficient and energy-saving, controllable heat supply, simple operation. The energy consumption decline reaches up to 30 %, power consumption decreases by 20 %, the operating cost is lower.
Drying Process
Working Principle
Material Flow: the raw material with 80-85% moisture will be sent into the dewatering machine, and then the moisture will be reduced to 60-65%, then feed into the dryer by screw conveyor, concurrent flow drying. Under the effect of the inner shoveling plate, materials are taken and scattered constantly and move in a spiral forward method. Through three layers (inner, middle, and outer layer), heat exchange is realized between material and hot air medium. The materials that achieve the drying effect move forward fast and are discharged out of the roller. Wet materials that still don't achieve the drying effect couldn't move fast due to self-weight and are dried completely during the controlling route, thus achieving the drying effect. After the whole drying process is completed, materials are discharged by a screw conveyor. Inside the roller is installed with a vibrating cleaning device, which prevents materials from bonding to the cylinder wall.
Air Flow: through the hot blast stove and air blower inflating, the air enters into the hot blast stove for combustion heating. Its temperature reaches up to 600-850ºC, then it is inhaled by the dryer-induced draft fan to dry material and evaporate water. When the temperature decreases to 55-60ºC, it is discharged out of the dryer. Wet air containing dust is discharged on standard through dust remover purifying.
Technical Specifications
| Specification |
JTJG1208 |
JTJG1408 |
JTJG1610 |
JTJG1910 |
JTJG2010/3 |
JTJG2210/3 |
JTJG2510/3 |
JTJG2512/3 |
JTJG2912/3 |
| Input Capacity(t/day) |
36.0 |
43.2 |
62.4 |
72.0 |
139.2 |
153.6 |
177.6 |
216.0 |
261.6 |
| Output(t/day) |
18.0 |
21.6 |
31.2 |
36.0 |
69.6 |
76.8 |
88.8 |
108.0 |
130.8 |
| Evaporation Capacity(t/h) |
0.75 |
0.90 |
1.30 |
1.50 |
2.90 |
3.20 |
3.70 |
4.50 |
5.45 |
| Raw Material Moisture(%) |
65±5% |
| Dried Material Moisture(%) |
30%(adjustable) |
| Drying temperature(ºC) |
350-450ºC |
| Total Power(kw) |
32 |
40 |
55 |
75 |
95 |
100 |
125 |
145 |
165 |
| Total Weight(kg) |
15000 |
17000 |
21500 |
23000 |
26500 |
28500 |
370000 |
41000 |
45500 |
| Area |
5m*14m |
5m*14m |
6m*16m |
8m*16m |
8m*16m |
8m*16m |
10m*16m |
10m*18m |
10m*20m |
Note: Jiutian is responsible for users' site planning, process design .equipment installation, and operation training. Warranty: one year for the whole machine, long-term supply of parts, technical parameters may change without prior notice.
Packaging & Shipping
Your device will be packed well in a container and suit for long ocean shipping.
FAQ
Q: What is your Business Model? Trading company or factory?
A: We are a 15 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Zhengzhou Henan province, China, you can come here by air or train.
The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO.
We will pick you up at the airport. Welcome to visit our factory.
Q: What is the Quality of your products?
A: Zhengzhou Jiutian products come with the best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality absolutely.
Q: How long is the Warranty of your equipment?
A: Our warranty period is one year generally.
About Us
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
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Sugar Beet Pulp Dryer
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