China Professional Manufacturers Coconut Shell Charcoal Carbonization Furnace Equipment

• Customization: Available
• After-sales Service: Installation, Commissioning, Technical Training
• Warranty: 1 Year
• Model NO.: JTTL-1000
• Type: Stainless Steel Heating Equipment
• Certification: CE, ISO
• Structure: Vertical Type
• Capacity: 1000kg/5-8h
• Diameter: 2.15m
• Length: 2.2m
• Voltage: 380V
• Material: Carbon Steel, Refractory
• Raw Material: Sawdust, Wood Chip, Coconut Shell, Rice Husk
• Usage: Agricultural and Forestry Biomass Charring Making
• Transport Package: Container
• Origin: Henan, China
• Production Capacity: 500 Sets/Year

Product Description

Vertical Carbonization Furnace

Product Description

The biomass dry distillation carbonization furnace is Jiutian's new model product. The machine adopts an advanced thermal dry distillation carbonization technology. It greatly increases the carbonization rate from 85% to 98%, which is an easy operation, safe and protected environment, and high production efficiency, which can save a lot of energy. It is the ideal equipment for coal, gas, oil, and power plant.

More sets of combined distillation carbonization furnaces use the hoisting composite structure. It uses the hanging from the cooling method to shorten the production product date. And the efficiency of charcoal production is improved. meanwhile using a unique carbon gas (volatile hydrogen material and tar etc.) back burning technology. The flue gas produced by carbonization is sufficient for usage. In addition to satisfying the demand for heat stoves, to achieve energy conservation and environmental protection requirements. The excess gas can be a heat source for dryers, which can save a lot of fuel in the production. That improves the benefit of the enterprise. Carbonized without using dynamic electricity. It uses mobile production, a simple and convenient operation. It is ideal equipment for large-scale charcoal production.

Product Name	Palm Kernel Shell Vertical Charcoal Carbonizer
Model No.	JTTL-1000
Voltage(V)	380
Capacity(kg/h)	1000kg/5-8h
Diameter (m)	2.15
Height(m)	2.2
Power(KW)	15-22
Host RPM (revolutions per minute)	3-5
Equipped With	Cooling discharging machine
Control Cabinet	PLC automatic control cabinet
Production Status	with carbonized color display
Matching Products	flue gas purification, heat exchange system, and cooling system, feeding machine, carbonization host, cooling discharging machine, PLC automatic control cabinet
Suitable Materials	Bamboo, Bamboo Stick, Coconut Shell, Cherry Shell, Walnut Shell, Apricot Shell, Peanut Shell, Corn Cob, Wood Sticks, Palm Kernel Shell, Cashew Husk, Hardwood, Wood Branch
Application	agricultural and forestry biomass charring making

 

Working Principle

Jiutian Biomass dry distillation carbonization furnace is composed of a carbonization furnace body, furnace cover, inner tank, cage, combustible gas return pipe, exhaust pipe, flue gas dust removal device, tank lifting device, and thermometer. The furnace adopts the principle of anaerobic dry distillation to remove the volatile substances in the biomass and achieve the purpose of biomass carbonization.
The carbonization process through charging sealing furnace - preheat drying - anaerobic carbonization - cooling out carbon four steps to complete. Charging sealing furnace is to prepare carbonized biomass core rods, shells and other materials into cage, the cage is divided into two or three layers, in turn into the inner tank, cover, lock the buckle, lifting the charging tank into the furnace; Preheat drying in the furnace with wood and other fuel heating, slowly heated from room temperature to 220-250 ºC, the process time 1.2-2.0 hours (according to the material moisture content, density, particle size determines the specific heating time), and discharge material moisture and the air in the tank; Anaerobic carbonization is the furnace temperature to the beginning of weak yellow smoke in the smoke pipe (hydrogen and other volatile substances) discharge, that is the beginning of carbonization, recovery of combustible gas into the furnace ignition, adjust intake air, maintain the tank temperature 300-450 ºC for 2.0-3.5 hours (according to the carbonized material density, particle size and carbonization depth requirements determine the specific temperature and carbonization time), when furnace is natural flameout, namely for the end of carbonization; Cooling out the carbon is hanging out of the tank from furnace, into the cooling area of natural cooling or spray water cooling, until the inner tank temperature dropped to below 50 ºC, then open the cover out of charcoal. The total furnace temperature and carbonization time are 3.5-5.5 hours, can complete 3-6 furnace time in 24 hours. Exhaust gas through dust collector treatment to reach discharge standards. 3 sets of carbonization furnaces in parallel use, peak shifting carbonization, which can be completely used volatile gas heating carbonization furnace, without using additional fuel.

Applications

Biomass dry distillation carbonization furnace is suitable for: wood, logs, mechanism charcoal, shells, bamboo, and other different shapes of biomass raw materials carbonized.

End Products

Product Parameters

Other Related Charcoal Making Carbonization Furnace Specification:

Model	Capacity	Diameter	Height	Material
JTTL-300	300kg/4-6h	1.45m	1.85m	Carbon steel, refractory
JTTL-500	500kg/4-8h	1.8m	1.9m	Carbon steel, refractory
JTTL-1000	1000kg/5-8h	2.15m	2.2m	Carbon steel, refractory
Except for the above models, we also can supply a special model according to your requirements.
Note: The price above is just for reference, please feel free to contact us if you want to know more about different models or production lines. We can offer free customized proposals.

Note:

1. If the carbonization furnace inner tank is made of 316 stainless steel. The price is negotiated separately.
2. The specific capacity, temperature, and carbonization time mainly depend on raw material moisture, density, diameter size, and carbonization degree( and also the retention of volatile matter). Adjust the carbonization process parameters or change the raw materials, the furnace capacity corresponding changes, details need to consult Jiutian company;
3. Jiutian company is responsible for the user's site planning, process design, equipment guidance installation, and workers training. The equipment implements three guarantees, the whole machine guarantees for one year,  long-term supply accessories.

Our Services

Pre-sale
1. According to your needs, select the right model for you.
2. According to your special requirements, design customized solutions, and manufacture customized products for you.
3. Welcome to your visit.
Sale
1. Sign the contract, pay a deposit, and arrange the production.
2. Product acceptance.
3. Help you formulate a construction scheme.
After-sale
1. Assign engineer service for you on-site freely.
2. Install and adjust the device, and train how to operate.
3. After installation, leave 1-2 technical staff to help you on-site production until achieving customer satisfaction.

FAQ

Q1. What is the MOQ? 

1 set.

Q2. Can I have different models at different prices? 
Yes. There are different models according to different raw materials and different capacities.

Q3: Which areas do you serve? 
We have a very big market in China's local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, the Middle East, Asia, North America South America, and so on, total more than 30 countries in the world. 

Q4. How long is the quality guarantee? 
One year.
 

Company Profile

Founded in 2003, Zhengzhou Jiutian Machinery is specialized in producing charcoal making machines, drying machines, and dewatering machines ovens for 30 years. Our machines have been exported all over the world, such as to Ghana, Thailand, India, Nigeria, South Africa, Malaysia, Romania, etc., and have got good feedback from customers.