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The brewer's grain dryer is a device specially used to process the by-product of breweries - wet brewer's grains.
Jiutian's brewer's grain dryer has a spiral extrusion dehydrator/belt dehydrator to dehydrate quickly and dry brewer's grains with a moisture content higher than 60%. The moisture content of the dried brewer's grains is less than 15%, and the dryness and wetness are uniform, so the processed brewer's grain feed has good quality. At the same time, according to user requirements, our company customizes and supplies complete sets of equipment such as brewer's grain dehydration, drying, packaging and granulation machines.
By considering the situation of the global market, our company cooperated with the relevant designing institute, eventually designing and manufacturing the 'extruding-desiccation machine plus BSG dryer' systems. The new product line could fulfill continuous and stable production and has the characterization of low cost, easy installation and maintenance, and less need for labor. Meanwhile, the product moisture of the dehydration process and drying process could separately approach 50-65% and 12%, which is satisfying. According to the test report of the national feed quality supervision, inspection, and test center, the nutrient in BSG will not lose in the process of dehydration and drying. Currently, we could provide a different series of drying equipment to meet the demand of different beer suppliers.
Feeding and distribution: The wet beer grains are fed into the dryer through the feeding device. In the initial stage of the dryer, a distribution device is usually designed to ensure that the wet beer grains can be evenly distributed in the dryer. Inside the machine, avoid local accumulation that causes uneven drying.
Hot air supply: The dryer is equipped with a heat source system (such as a hot air furnace, steam heat exchanger or electric heater, etc.), and the high-temperature air generated by these heat sources is blown into the dryer through the fan. Inside the dryer. High-temperature air forms a hot air flow in the dryer, which comes into full contact with the wet beer grains.
Heat exchange and evaporation: The wet beer grains exchange heat with the high-temperature air in the dryer. The moisture in the beer grains evaporates into water vapor after being heated, and mixes with the hot air to form humid hot air. With the continuous circulation and replenishment of hot air, The moisture in the hot and humid air is gradually taken away, and the beer grains gradually become dry.
Dehumidification and cooling: During the drying process, the hot and humid air generated is discharged through the dehumidification system (such as dehumidification fan, dehumidification port, etc.) The dryer is outside to prevent the accumulation of hot and humid air in the dryer and cause excessive humidity. At the same time, in order to reduce the temperature of the dried beer grains, it is sometimes necessary to set a cooling device at the outlet of the dryer to cool the dried beer grains. The dried beer grains are cooled.
Collection and storage: The moisture content of the dried beer grains is significantly reduced, making them easier to store and transport. The dried beer grains are collected through the discharging device and can be stored as needed. packaging, storage or further processing.
The beer spent grain feed pellet production process: wet BSG - stirring to uniform - preliminary dehydration - drying - blending based on the requirement - grinding - granulating - cooling &screening- weighing & packaging - pellet feed product.
1. High efficiency and energy saving: The advanced drying technology can quickly dry the wet beer grains to the required moisture content while reducing energy consumption.
2. Even drying: The uniform distribution of the lifting plate and hot air in the drum ensures that the material is evenly dried to avoid the phenomenon of dry outside and wet inside.
3. Easy operation: The equipment has a reasonable structure design, simple operation, and easy maintenance.
4. Environmental protection and sanitation: The exhaust gas generated during the drying process is discharged after treatment, which meets environmental protection requirements; at the same time, the inside of the equipment is easy to clean to avoid material contamination.
| Model | JTSG1409 | JTSG1615 | JTSG2010/3 | JTSG2210/3 | JTSG2510/3 | JTSG2512/3 | JTSG2912/3 |
| Capacity (t/d) | 21.5 | 40.0 | 62.5 | 70.5 | 83.5 | 108.0 | 120.0 |
| Water evaporation(t/h) | 0.45 | 0.85 | 1.35 | 1.44 | 1.76 | 2.10 | 2.50 |
| Raw material moisture(%) | 60±5% | ||||||
| Drying temperature(ºC) | 250±30ºC | ||||||
| Motor power(kw) | 34 | 45 | 78 | 85 | 110 | 125 | 135 |
| Weight(kg) | 15500 | 19500 | 25000 | 27000 | 35000 | 38000 | 43500 |
| Plant area(m²) | 5m*15m | 6m*22m | 8m*18m | 8m*18m | 10m*18m | 10m*20m | 10m*22m |
Zhengzhou Jiutian Machinery Equipment Co., Ltd. dryer products cover all kinds of drying machine products such as coal slime, dregs, biomass, organic fertilizer, sludge, yeast, coconut fiber and chaff, and coconut. At present, the company not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Egypt, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia. In many overseas countries such as Sri Lanka, Chile, and the United States, the dryer case was established and successfully put into operation, and the quality and technology of the dryer products were in line with international standards.
Q: For providing you with a suitable quotation we need to know the following information:
A: 1. What is the raw material for the production line?
2. What is the capacity per hour you required?
3. What is the maximum input size of the raw material?
4. What is the output size and application for the final product?
Once we get your answers, I can provide you with the best quotation immediately.
Q: What about the Warranty of the products?
A: Jiutian Machinery grants our customers a twelve-month period warranty from the date of delivery for machines exported from us. During the warranty period, in case any defect of material or workmanship occurred with spare parts in normal operation, we will at our discretion replace or repair the defective parts freely.
Q: The reason you choose Jiutian Machinery:
A: 1. Professional manufacturer of supplying drying equipment, dewatering equipment, charcoal making equipment, and pellet machines.
2. Experienced and professional R&D team and manufacturing team;
3. Professional sales team consisted of dedicated, dynamic, and innovative people with international versions.
4. Professional logistics service ensuring safety and timely delivery of products all over the world through ocean, airline, road, and railway.
Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients' productivity, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.
Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.
At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.
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